Duratray

Buyer’s Guide

Flat-Floor Ute Trays: Sheet Loads, Long Materials & Custom Cargo

A flat-floor tray (or "flat tray") drops the dropsides for an unobstructed deck — perfect for sheet steel, long timber, glazing frames or any cargo that needs a flat platform with full access from all sides. Here’s when it’s the right call.

Updated 13 June 2026 · By Duratray Transport Equipment

When a flat tray makes sense

  • You carry sheet materials (steel, ply, glass) that need to lie flat.
  • You load oversized items that won’t fit between dropsides.
  • You need full side access for forklifts or pallet loading.
  • You’re running a glazing, sheet-metal or specialist trade ute.

Flat tray vs standard dropside tray

 Flat trayStandard dropside
Side wallsNone — flat deck~225–250 mm dropsides
Best forSheet, long, oversized loadsBulk + loose load containment
Load restraintTie-down tracks essentialDropsides + tie-downs
Load accessFrom all sidesTop + sides (when dropped)

Flat trays rely entirely on proper tie-down tracks for load restraint — there’s nothing on the sides to hold loose loads.

Flat HiLux + Ranger trays

HiLux and Ranger are the most-requested flat-tray conversions, popular with sheet-metal trades, glaziers and specialist haulers. We build flat trays sized to your specific cab — single, extra or dual-cab — at the same tray-floor heights as our standard range.

Browse the Flat Aluminium Tray product, see the HiLux tray guide for cab dimensions, or read about custom builds if you need non-standard dimensions.

Frequently asked questions

What is a flat-floor ute tray?
A ute tray without dropsides — a fully flat deck for sheet materials, long timber, glazing, oversized cargo or anything that needs full side access.
Do you build flat HiLux trays?
Yes — flat HiLux trays are a popular custom request. We size them to your specific HiLux cab and floor height.
Can I have a flat tray with removable dropsides?
Yes — some builds use removable or fold-down dropsides so you can switch between flat-deck and walled use. Ask when quoting.
How do I tie loads down on a flat tray?
With proper tie-down tracks bolted along the floor edges. Flat trays rely on these completely — there are no dropsides to lean a load against.
Aluminium or steel for a flat tray?
Same logic as standard trays — alloy for weight + corrosion, steel for the heaviest abrasive loads. See our aluminium vs steel guide.
Are flat trays legal on Australian roads?
Yes — flat-floor trays are common across Australia. Load restraint is the critical compliance item (proper tie-downs to road-authority spec). See our dimensions & legal guide.

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